Smarter Egg Collection with Big Dutchman’s Advanced Systems
Egg collection is a critical aspect of poultry farming, directly impacting productivity, efficiency, and egg quality. An effective egg collection system reduces labour costs, minimises breakage, and ensures accurate tracking of production. Big Dutchman's range of innovative egg collection systems are designed to meet the diverse needs of modern poultry farmers. Big Dutchman’s egg collection solutions feature a full suite of systems for different farm layouts and scenarios.
An efficient egg collection system ensures that eggs are transported from the laying area to storage or packing with minimal handling. Proper handling prevents breakage and maintains egg hygiene, resulting in higher market value and improved farm profitability. Big Dutchman’s systems are designed to be flexible, gentle on eggs, and highly efficient, making them ideal for farms of all sizes.
Big Dutchman’s Egg Collection Systems
1. EggSmart: Compact and Reliable Elevator System
The EggSmart system is an elevator designed for secure egg transport while occupying minimal space. It is particularly useful for cage production systems and offers the following advantages:
- Collection capacity of up to 9,000 eggs per hour
- Simultaneous collection from up to four tiers
- Minimal maintenance due to the absence of distribution units
- Rod conveyor cleaning function to eliminate dirt and soft-shelled eggs
- Compatibility with all cage types
- Simple installation and easy access to cage rows
EggSmart efficiently transfers eggs from the longitudinal belts to the elevator chain and then onto the cross belt without additional distribution units. This ensures smooth and gentle handling throughout the process.
2. EggCellent: High-Capacity Egg Elevator
For farms requiring a larger collection capacity, the EggCellent elevator is an ideal choice. With the ability to collect up to 19,000 eggs per hour, this system ensures seamless transport with minimal adjustments. Its key benefits include:
- Simultaneous collection from up to eight tiers
- Independent actuation of egg belts and elevator chains for optimised flow
- Sector-based egg distribution via deflectors
- Safe transfer to the cross belt with minimal breakage
- Adaptability to various cage systems
EggCellent is a reliable solution for high-volume egg collection, making it an excellent investment for larger farms.
3. Curve Conveyors: Flexible Cross Collection for Various Layouts
For farms with unique layouts, curve conveyors provide a versatile egg transport solution. These conveyors are highly customisable and can be adapted to different farm structures. Features include:
- Galvanized or plastic-coated conveyor chains for durability
- Transfer of eggs without accumulation at curve points
- Capacity to transport up to 80,000 eggs per hour, depending on conveyor width
- Standard bends available in 180°, 90°, and 45° configurations
Curve conveyors ensure seamless egg movement even in challenging farm layouts, making them a valuable addition to modern poultry houses.
4. EggTrax: Gentle Transfer for Optimal Egg Quality
Egg Trax is a belt drive system that transfers eggs smoothly from the longitudinal belt to the cross-collection system. It ensures minimal handling and maintains high egg quality. Advantages of EggTrax include:
- Reinforced drive unit operating at 2.6 m/min
- Available in multiple widths (245 mm to 500 mm)
- Removable transfer unit for easy cleaning
- Anti-crack “fingers” for controlled egg handling
- Stainless steel wire threads for smooth transfer while removing dust and debris
EggTrax is an essential component for maintaining egg quality during collection and transport.
5. ST Elevator: High-Capacity Collection for Multi-Level Houses
For large poultry houses, the ST elevator is a powerful system capable of collecting up to 15,500 eggs per hour. It offers:
- Wide elevator chain for increased capacity
- Space-saving design
- Option for simultaneous collection of system eggs
- Compatibility with different belt configurations
The EC elevator is an excellent choice for maximising egg collection efficiency in multi-level houses.
6. EggSort: Manual Collection Table with Smooth Handling
For smaller operations or manual collection setups, Egg Sort provides an efficient and gentle solution. This table drive system ensures:
- Minimal transfer points for smooth egg movement
- Compatibility with various egg belt widths
- Integrated cleaning brush for hygiene maintenance
- Robust, fully galvanised construction for longevity
EggSort is an excellent option for farms that require manual egg collection while maintaining quality.
7. Digital EggFlow: Automated Control for Maximum Efficiency
Digital EggFlow is an intelligent system that optimises egg transport speed and synchronisation. It ensures that graders and packers operate at full capacity, resulting in:
- Continuous loading of graders and packers
- Gentle egg handling for optimal quality
- Automated start and stop of egg collection
- Advanced planning for efficient collection processes
By synchronising egg collection with processing capacity, Digital EggFlow enhances productivity and minimises downtime.
Big Dutchman’s range of egg collection systems offers tailored solutions for poultry farmers, ensuring efficient, gentle, and high-capacity egg transport. Whether managing a small farm or a large-scale commercial operation, these systems improve productivity, maintain egg quality, and reduce labour costs. Investing in a reliable egg collection system is essential for modern poultry farming, and Big Dutchman provides the expertise and technology to meet every need.